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《自动化制造系统》课程简介和教学大纲

发布时间:2015-03-24 22:57:34   访问次数:2444

课程代码:08121041           课程名称:自动化制造系统
学分:1.5         周学时:1.5-0.0
面向对象:工业工程、机械工程及自动化等相关专业的本科生、研究生
预修课程要求:工业工程基础、机械制造基础
一、课程介绍
(一)中文简介
随着全球经济的一体化和市场竞争愈来愈激烈,为了敏捷地响应市场变化,制造系统正朝着自动化、信息化、集成化、智能化、绿色化、网络化和顾客化等方向发展。本课程采用多媒体双语教学的方式,主要讲授自动化制造系统的控制技术、物料搬运技术,以及生产线、装配线、成组技术和柔性制造系统等自动化集成制造基础单元技术,通过本课程的学习,使学生一方面掌握当前制造业的发展动向、面临的挑战和所采取的对策措施,另一方面,熟练应用英语进行专业文献的阅读理解和写作。为今后从事制造系统的自动化工作打下良好基础。

(二)英文简介
With the integration of the global economy and the increasingly fierce market competition, the manufacturing system is moving in the direction of automation, informatization, integration, intelligence, green, network and customization in order to respond swiftly to the market changes. Multimedia bilingual teaching style is used in this course. The course mainly about automation manufacturing system control technology, material handling technology and the automation integrated manufacturing base unit technology, such as production line, assembly line, group technology and flexible manufacturing system and so on. Through the study of this course, the students on the one hand can grasp the current development trend of the manufacturing industry, the challenges facing and the countermeasures should take, on the other hand, can acquire good English skills for professional literature reading and writing, and lay a good foundation for engaging in the manufacturing system automation work in the future.

二、教学目标
(一)学习目标
随着科学技术的飞速发展,社会需求日趋多样化,形成世界经济的全球化、知识化和信息化,市场竞争愈来愈激烈。为了敏捷地响应市场变化,面向顾客定货的多品种、小批量生产将是21世纪的主导生产模式。相应地,制造系统正朝着自动化、信息化、集成化、智能化、绿色化、网络化和顾客化等方向发展。本课程的教学目的和要求是希望机械工程与自动化专业及工业工程专业的同学通过本课程的学习,一方面掌握当前制造业的发展动向、面临的挑战和所采取的对策措施,另一方面,熟练应用英语进行专业文献的阅读理解和写作。为今后从事制造系统的自动化工作打下良好基础。
(二)可测量结果
1、说出制造系统的工作原理和组成;
2、说出制造系统的分类、操作类型和分类方法;
3、说出工位的数量和系统布局,描述制造进步函数;
4、描述出单工位人工单元和单工位自动化单元的特征区别;
5、分析计算单工位制造单元的工位数量和机器族;
6、举例说出典型的零件分类方法和编码方法;
7、运用阶序聚类法划分零件族和机器族;
8、分析成组单元中的设备布局;
9、说出什么是FMS、组成和FMS为什么具有柔性?
10、运用瓶颈模型举例分析FMS;
11、结合实例分析单一产品装配线,并写出线平衡算法;
12、描述加工生产线和类似自动化生产系统的基本特征;
13、分析无内部存储的加工生产线;
14、结合简单实例设计自动化装配线;
15、描述单工位和多工位装配机的分析流程;

三、课程要求
(一)授课方式与要求
    采用多媒体双语课堂讲授教学,拟根据教学需要适当穿插部分实践性环节。

(二)考试评分与建议
    期末进行开卷考试(占总成绩70%),平时作业和表现占30%。
四、教学安排
主要内容及学时分配:

每周3学时,共8周。

教学内容                                         学时

1. Manufacturing 3h

1.1 Introduction
1.1.1 Manufacturing defined
1.1.2 The history of manufacturing
1.1.3 The diversity of manufacturing
1.1.4 The use of a model of manufacturing
1.1.4 Overview of the course

1.2 the context in which manufacturing exists
1.2.1 The four parts of a manufacturing enterprise
1.2.2 The corporate objective
1.2.3 The global view of the corporation
1.2.4 The model of manufacturing at the enterprise level

1.3 The manufacturing function of an enterprise
1.3.1 The Manufacturing Management Function
1.3.2 The Product Development Function
1.3.3 The Production Function
1.3.4 The Support of Products in Service Function
1.3.5 The Continuity of Manufacturing

2 The new manufacturing environment 2h

2.1 Introduction
2.2 The new environment for manufacturing
2.3 Manufacturing process organization for discrete manufacturing
2.3.1 Jobbing shop production
2.3.2 Batch production
2.3.3 Mass production

2.4 Comparing the types of manufacturing process organization
2.4.1 Changing trends in the automotive industry

2.5 Customer order driven and stock driven systems
2.5.1 Make to stock
2.5.2 Assemble to order
2.5.3 Make to order
2.5.4 Engineer to order

2.6 Conclusion

3. Development of automation in manufacturing 3h

3.1 Introduction
3.2 Mechanization
3.3 Point automation
3.4 Islands of automation
3.5 The role of computers in manufacturing
3.6 Flexible manufacturing and assembly systems
3.7 Conclusion

4. Manufacturing Systems 2h
4.1 Components of a Manufacturing System
4.2 Classification of Manufacturing Systems
4.3 Overview of the Classification Scheme
4.4 Manufacturing Progress Functions ( Learning Curves )

5. Single Station Manufacturing Cells 3h
5.1 Single Station Manned Workstations
5.2 Single Station Automated Cells
5.3 Applications
5.4 Analysis of Single Station Cells

6. Group Technology And Cellular Manufacturing 3h
6.1 Part Families
6.2 Parts Classification and Coding
6.3 Production flow Analysis
6.4 Cellular Manufacturing
6.5 Application Considerations in Group Technology
6.6 Quantitative Analysis in Cellular Manufacturing

7. Flexible Manufacturing Systems 2h
7.1 What is an FMS?
7.2 FMS Components
7.3 FMS Applications and Benefits
7.4 FMS Planning and Implementation Issues
7.5 Quantitative Analysis of Flexible Manufacturing Systems

8. Manual Assembly Lines 3h
8.1 Fundamentals of Manual Assembly Lines
8.2 Alternative Assembly Systems
8.3 Design for Assembly
8.4 Analysis of Single Model Assembly Lines
8.5 Line Balancing Algorithms
8.6 Mixed Model Assembly Lines
8.7 Other Considerations in Assembly Line Design

9. Transfer Lines And Similar Automated Manufacturing Systems  3h
9.1 Fundamentals of Automated Production Lines
9.2 Applications of Automated Production Lines
9.3 Analysis of Transfer Lines with No Internal Storage
9.4 Analysis of Transfer Lines with Storage Buffers

10. Automated Assembly Systems 2h
10.1 Fundamentals of Automated Assembly Systems
10.2 Design for Automated Assembly
10.3 Quantitative Analysis of Assembly Systems

五、参考教材及相关资料
教  材:Automated Manufacturing Systems ,Tang Renzhong,自编英文讲义,2008

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